Asphalt drum mix plants

Models available in Drum mix plant : DM 35: Cap30 � 40 TPH / DM 45: Cap40 � 60 TPH / DM 50: Cap60 � 90 TPH / DM 60: Cap90 � 120 TPH

COLD FEED HOPPERS: Four Aggregate Bins, Individual variable drives under each bin with precision gates, No Flow Indicator Device, One bin Vibrator Motor, Highly Accurate Conveying System.
SLINGER CONVEYOR: Transfer the aggregates to the Drying and Mixing Unit.
CONTINUOUS ELECTRONIC WEIGHING SYSTEM : The State-of-the-Art Software System Processes and meters the mix proportioning. The feedback from the load cell is processed by PLC, which further automatically controls and processes the bitumen and filler proportioning.
DRYING AND MIXING UNIT : Aggregates are heated and mixed with asphalt binder and filler contents in the Drying & Mixing Unit. The Inherent Primary Multi-Cyclone Dust Collection unit is capable to collect dust from the drum unit. The unit includes Pressure Jet oil Burner with Blower.
LOAD OUT CONVEYOR WITH G.O.B HOPPER : The Mix Materials is discharged by the plant into the Load Out Conveyor equipped with Hydraulically operated clamshell gate to allow truck changing without spillage.
BITUMEN STORAGE TANK : Skid mounted high capacity hot oil jacketed gear type pump, controlled by an AC / DC variable speed drive feeds the amount of the Thermo drum unit. The fully automatic SCADA / PLC control ensures a precise metering of bitumen.
FILLER STORAGE UNIT : 1.5 tons of filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix.

STANDARD FEATURES

Modern Drum mix Technology
Produces High Quality Homogeneous Mixing
Stationery or Mobile.
High Production Rate
Quality Oil Burners
Highly Accurate Aggregate Feeders
Low Dust Emissions
Plant Mounted Discharge Conveyor with Surge Hopper
Automatic Computerized Control System

STANDARD FEATURES

Modern Drum mix Technology
Produces High Quality Homogeneous Mixing
Stationery or Mobile.
High Production Rate
Quality Oil Burners
Highly Accurate Aggregate Feeders
Low Dust Emissions
Plant Mounted Discharge Conveyor with Surge Hopper
Automatic Computerized Control System

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Computerized Control Panel

We give computerized control panel with below features:

Display of All Process Control Parameters
A.C. / D.C Variable Drives
Actual Percentage, Kg / Min, Temperature
Status of all Electric Motors on MIMIC
Controlling of Burners
Provision to Print, Store and Edit Production
Details Mix Proportions Etc

TECHNICAL SPECIFICATION

DESCRIPTION	DM-35( 30-45TPH )	DM-45 (40-60 TPH)	DM-50 (60-90 TPH)	DM-60 (90-120TPH)
AGGREGATE BIN FEEDER No. of Bins/ storage capacity Auxiliary Drive Motor DC/AC variable Gathering Conveyor Belt Gathering drive motor AC Auxiliary Conveyor belt Bin Vibrator AC (1 No) Total Connected Load in HP	4 Bin : 31 tons 2HPX4 500 2.2 Mtr.X 3 Ply 5 HP 500x 24.5 Mtr.x 3 ply 1 HP 14 HP	4 Bin : 31 tons 2HPX4 500 x 3 Mtr. X 3 Ply 5 HP 600x 24.5 Mtr.x 3 ply 1 HP 14 HP	4 Bin : 40 tons 2HPX4 500 x 3 Mtr. X 3 Ply 5 HP 600x 24.5 Mtr.x 3 ply 1 HP 14 HP	4 Bin : 56 tons 3HPX4 500 x 3 Mtr. X 3 Ply 5 HP 600x 24.5 Mtr.x 3 ply 1 HP 18 HP
OVER SIZE REMOVAL SCREEN Drive Motor AC Wire mesh	2 HP 65 mm x 65 mm	2 HP 65 mm x 65 mm	2 HP 65 mm x 65 mm	2 HP 65 mm x 65 mm
SLINGER CONVEYOR Conveyor Drive Motor AC Conveyor Belt	5 HP 500 x 15Mtr x 3 Ply	5 HP 500 x 15Mtr x 3 Ply	5 HP 500 x 15Mtr x 3 Ply	5 HP 500 x 15Mtr x 3 Ply
THERMO DRUM UNIT Dryer Drive Motor AC Main Burner Connected Power AC Exhauster Exhaust Drive Motor AC	15 HP 7HP CFM 5OOO 10HP	20HP 7HP CFM 105OO 20HP	25HP 10.5HP CFM 145OO 25HP	40HP 15HP CFM 175OO 30HP
MULTI CONE DUST COLLECTOR No of cones Dust Screw Drive Motor	5 Nos. 1.5 HP	15 Nos. 1.5 HP	20 Nos. 1.5 HP	24 Nos. 1.5 HP
FUEL TANK Capacity	1000 ltr.	2000 ltr.	3000 ltr.	5000 ltr.
G.O.B HOPPER CAPACITY	1 TON	1 TON	1 TON	1 TON
LOAD OUT CONVEYOR BELT ( H.R ) Hydraulic Power Pack Load out Conveyor AC Motor	500 x 15 mtr x 3 ply 2 HP 5 HP	500 x 16 mtr x 3 ply 2 HP 5 HP	600 x 17.9 mrt x 3 ply 2 HP 5 HP	600 x 17.9 mrt x 3 ply 3 HP 7.5 HP
BITUMEN TANK CAPACITY & SHAPE BITUMEN DRIVE MOTOR DC/AC BITUMEN PUMP JACKETED HOT OIL DRIVE MOTOR AC	15 Tons ( O SHAPE ) 5 HP 50.8mm x 50.8mm 19.05 MM X 19.05 MM	15 Tons ( O SHAPE ) 5 HP 50.8mm x 50.8mm 19.05 MM X 19.05 MM	20 Tons ( O SHAPE) 5 HP 50.8mm x 50.8mm 19.05 MM x 19.05 MM	20 Tons ( O SHAPE ) 5 HP 50.8mm x 50.8mm 19.05 MM x 19.05 MM
MINERAL FILLER UNIT Drive Motor DC / AC Rotary Valve Capacity Twin Lube Air Compressor AC	2 HP 100 mm 1.5 CM 5 HP	2 HP 150 mm 1.5 CM 7.5 HP	2 HP 150 mm 1.5 CM 7.5 HP	2 HP 150 mm 1.5 CM 7.5 HP
TOTAL CONNECTED LOAD AC/DC	64.5 HP	92 HP	105.5 HP	137.5 HP
OPEN LAND REQUIREMENT	25 MTR. X 25 MTR	35 MTR X 35 MTR	37.5 MTR X 37.5 MTR	40 MTR x 40 MTR

DESCRIPTION

DM-35( 30-45TPH )

DM-45 (40-60 TPH)

DM-50 (60-90 TPH)

DM-60 (90-120TPH)

AGGREGATE BIN FEEDER

No. of Bins/ storage capacity
Auxiliary Drive Motor DC/AC variable
Gathering Conveyor Belt
Gathering drive motor AC
Auxiliary Conveyor belt
Bin Vibrator AC (1 No)
Total Connected Load in HP

4 Bin : 31 tons
2HPX4
500 2.2 Mtr.X 3 Ply
5 HP
500x 24.5 Mtr.x 3 ply
1 HP
14 HP

4 Bin : 31 tons
2HPX4
500 x 3 Mtr. X 3 Ply
5 HP
600x 24.5 Mtr.x 3 ply
1 HP
14 HP

4 Bin : 40 tons
2HPX4
500 x 3 Mtr. X 3 Ply
5 HP
600x 24.5 Mtr.x 3 ply
1 HP
14 HP

4 Bin : 56 tons
3HPX4
500 x 3 Mtr. X 3 Ply
5 HP
600x 24.5 Mtr.x 3 ply
1 HP
18 HP

OVER SIZE REMOVAL SCREEN

Drive Motor AC
Wire mesh

2 HP
65 mm x 65 mm

SLINGER CONVEYOR

Conveyor Drive Motor AC
Conveyor Belt

5 HP
500 x 15Mtr x 3 Ply

THERMO DRUM UNIT

Dryer Drive Motor AC
Main Burner Connected Power AC
Exhauster
Exhaust Drive Motor AC

15 HP
7HP
CFM 5OOO
10HP

20HP
7HP
CFM 105OO
20HP

25HP
10.5HP
CFM 145OO
25HP

40HP
15HP
CFM 175OO
30HP

MULTI CONE DUST COLLECTOR

No of cones
Dust Screw Drive Motor

5 Nos.
1.5 HP

15 Nos.
1.5 HP

20 Nos.
1.5 HP

24 Nos.
1.5 HP

FUEL TANK

Capacity

1000 ltr.

2000 ltr.

3000 ltr.

5000 ltr.

G.O.B HOPPER CAPACITY

1 TON

LOAD OUT CONVEYOR BELT ( H.R )

Hydraulic Power Pack
Load out Conveyor AC Motor

500 x 15 mtr x 3 ply
2 HP
5 HP

500 x 16 mtr x 3 ply
2 HP
5 HP

600 x 17.9 mrt x 3 ply
2 HP
5 HP

600 x 17.9 mrt x 3 ply
3 HP
7.5 HP

BITUMEN TANK

CAPACITY & SHAPE
BITUMEN DRIVE MOTOR DC/AC
BITUMEN PUMP JACKETED
HOT OIL DRIVE MOTOR AC

15 Tons ( O SHAPE )
5 HP
50.8mm x 50.8mm
19.05 MM X 19.05 MM

20 Tons ( O SHAPE)
5 HP
50.8mm x 50.8mm
19.05 MM x 19.05 MM

20 Tons ( O SHAPE )
5 HP
50.8mm x 50.8mm
19.05 MM x 19.05 MM

MINERAL FILLER UNIT

Drive Motor DC / AC
Rotary Valve
Capacity
Twin Lube Air Compressor AC

2 HP
100 mm
1.5 CM
5 HP

2 HP
150 mm
1.5 CM
7.5 HP

TOTAL CONNECTED LOAD AC/DC

64.5 HP

92 HP

105.5 HP

137.5 HP

OPEN LAND REQUIREMENT

25 MTR. X 25 MTR

35 MTR X 35 MTR

37.5 MTR X 37.5 MTR

40 MTR x 40 MTR

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Asphalt drum mix plants