Description

A Mobile Concrete Batching Plant with Reversible Drum Type Mixer is a compact, portable concrete production unit designed to mix and batch concrete on-site efficiently. It features a reversible drum mixer that mixes concrete by rotating in one direction and discharging by reversing the rotation. This design combines mobility with reliable mixing performance, making it ideal for construction projects requiring flexibility and rapid deployment.

The plant integrates aggregate feeding systems, cement silos, water tanks, batching units, and control systems on a trailer or skid-mounted platform for easy transportation.


How It’s Made / Manufacturing Process

  1. Design & Engineering:

  2. Fabrication of Components:

  3. Assembly:

    • Components like aggregates bins, mixers, cement feeders, and water tanks are assembled on a mobile chassis.

    • Electrical wiring and automation systems are integrated for control and monitoring.

  4. Testing & Calibration:


Uses

  • On-Site Concrete Production: Provides fresh concrete at construction sites.

  • Road and Bridge Construction: Ideal for infrastructure projects needing mobile concrete supply.

  • Building Construction: Residential, commercial, and industrial projects.

  • Remote and Temporary Sites: Where fixed batching plants are not feasible.

  • Repair and Maintenance Works: Provides concrete for patching and repairs quickly.


Where It’s Used

  • Highway and Road Projects

  • Bridge and Flyover Construction

  • Commercial and Residential Building Sites

  • Infrastructure Development Zones

  • Remote or Difficult-to-Access Locations

  • Disaster Relief and Emergency Construction


Importance

  • Flexibility: Can be moved and set up quickly, supporting dynamic construction environments.

  • Quality Control: Produces consistent, high-quality concrete batches on demand.

  • Reduced Transportation: Minimizes the need to transport ready-mix concrete, reducing costs and delays.

  • Time Saving: Quick setup and operation accelerate project timelines.

  • Cost-Effective: Reduces wastage and logistics expenses.


Advantages

  • Portability: Trailer-mounted or skid-mounted for easy transport.

  • Compact Design: Requires less space than stationary plants.

  • Efficient Mixing: Reversible drum mixer ensures thorough mixing and easy discharge.

  • Automation: PLC controls allow precise batching and operational monitoring.

  • Durability: Designed to withstand harsh site conditions.

  • Easy Maintenance: Accessible components for quick service and cleaning.


Key Features

  • Reversible Drum Mixer: Dual-direction rotation for mixing and discharge.

  • Aggregate Bins: Multiple compartments for different sizes of aggregates.

  • Cement Silo: Integrated or separate silo for storing and feeding cement.

  • Water Tank: Onboard water storage with dosing system.

  • Control Panel: Automated control with touchscreen interface and monitoring systems.

  • Conveyor Belt: For aggregate feeding into the mixer.

  • Weighing System: Precise weighing for cement, aggregates, and water.

  • Trailer or Skid Mounted: For enhanced mobility.


FAQs

Q1: What capacity does a mobile concrete batching plant typically have?

A1: Capacities range from 20 m³/hr to 60 m³/hr or more depending on model and configuration.

Q2: How long does it take to set up on-site?

A2: Setup time ranges from a few hours to one day, depending on site conditions and plant size.

Q3: What is the advantage of a reversible drum mixer?

A3: It allows mixing and discharging using the same drum by reversing rotation, simplifying design and operation.

Q4: Can the plant produce different types of concrete mixes?

A4: Yes, programmable control systems allow multiple mix recipes as per project requirements.

Q5: Is training provided for operating the plant?

A5: Most suppliers offer operator training and technical support.


Conclusion

A Mobile Concrete Batching Plant with Reversible Drum Type Mixer is an essential piece of equipment for modern construction projects requiring flexibility, efficiency, and high-quality concrete production on-site. Its portability, combined with the robust reversible drum mixer, makes it ideal for a wide range of applications, from highways to remote construction sites. Suppliers in Gujarat and across India provide various models tailored to different capacities and project needs, helping streamline construction workflows and reduce logistical challenges.