Fully Automatic Mobile Concrete Batching Plant Manufacturers in India
Description
A Fully Automatic Mobile Concrete Batching Plant is an advanced construction equipment used for the on-site production of ready-mix concrete. Unlike traditional stationary plants, mobile batching plants are compact, easily transportable, and come pre-assembled, allowing for quick installation and high mobility. These plants are highly efficient, integrating automatic controls for batching, mixing, weighing, and discharge processes, making them ideal for time-sensitive and remote construction projects.
How It's Made
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Chassis & Skid Frame: Fabricated with heavy-duty steel and reinforced for transportability.
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Aggregate Bins: Fitted with multiple compartments and pneumatic gates for material separation and flow control.
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Weighing System: Digital load cells installed for aggregate, cement, water, and additives.
Control Panel: A PLC-based fully automatic control system for operator-free operation with real-time display.
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Mobility Setup: The whole unit is built on a trailer or with jacks and wheels for quick shifting from one site to another.
Where It’s Used
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Road and highway construction projects
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Airport runway and tarmac works
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Bridges and flyovers
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Remote construction sites
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Industrial and commercial complex projects
Key Features
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Fully automated operation with PLC control
Integrated water dosing and admixture systems
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Pre-wired and pre-tested systems for plug-and-play setup
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Compact design with fast installation (within a few hours)
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Onboard air compressor and water tank (optional)
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Requires minimal foundation and civil work
Importance
Mobile concrete batching plants are crucial for rapid, on-site concrete production. They reduce logistics costs, minimize concrete wastage, and ensure immediate supply of fresh mix at the site, thereby improving construction speed and quality. Their automation ensures consistent performance and reduces reliance on skilled labor.
Advantages
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Mobility: Can be relocated in hours without dismantling
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Automation: Reduces human error and enhances consistency
Cost-efficient: Lower transportation and labor costs
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Flexibility: Operates in remote, semi-urban, or crowded areas
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Low Maintenance: Rugged design with fewer wear parts
Significance
As infrastructure projects expand rapidly in India, mobile batching plants enable faster project execution and higher concrete quality. They meet the demands of modern construction practices and help reduce project delays. For contractors working on highways, metros, and industrial zones, they are a game-changer.
Why Choose a Trusted Manufacturer in India
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Machines built for Indian construction conditions
Readily available spare parts and technical support
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Proven track record with leading infra firms
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Customizable capacity and designs based on project scale
PRICES IN INDIA
The price of a Fully Automatic Mobile Concrete Batching Plant in India depends on capacity, configuration, and brand. On average:
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15 m³/hr model: ₹18 Lakhs – ₹22 Lakhs
45 m³/hr model: ₹40 Lakhs – ₹50 Lakhs
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60 m³/hr model: ₹55 Lakhs – ₹70 Lakhs
Optional add-ons like moisture sensors, skip elevators, cement silos, and SCADA systems may affect the final price.
FAQs
1. How much time does it take to install a mobile batching plant?
Usually 4 to 6 hours after unloading at site.
2. What is the difference between stationary and mobile batching plants?
Mobile plants are compact, transportable, and require less setup time compared to stationary ones.
3. Is operator training required?
Most systems are automatic, but manufacturers offer basic training for smooth operation.
4. Can I use the plant for precast concrete production?
Yes, with minor modifications, it’s suitable for both RMC and precast use.
5. How many workers are needed to operate the plant?
Typically 1 operator and 2 helpers are sufficient.
6. Can the plant operate in extreme weather?
Yes, Indian models are built to withstand harsh site conditions.
7. What kind of mixers are used?
Commonly twin-shaft or planetary mixers are used for high mixing efficiency.
8. Is it compatible with all types of cement?
Yes, it supports OPC, PPC, and other blended cements.
9. Does it support additive dosing?
Yes, many models come with integrated chemical dosing systems.
10. Are service contracts available?
Yes, most manufacturers provide AMC (Annual Maintenance Contracts).
Conclusion
A Fully Automatic Mobile Concrete Batching Plant is a must-have for modern construction professionals looking to deliver speed, quality, and consistency. Its automation, mobility, and compact design make it an invaluable asset for infrastructure projects. With Indian manufacturers offering robust and economical solutions, investing in one ensures higher efficiency and return on investment.
CONTACT:-+91-9825196407, +91-9825196407