Fully Automatic Mobile Concrete Batching Plant

Description

A Fully Automatic Mobile Concrete Batching Plant is an advanced construction equipment used to produce high-quality concrete on-site, with complete automation and mobility. It integrates cement, water, aggregates, and admixtures in precise proportions, and is mounted on wheels or chassis, making it suitable for remote or temporary job sites. Designed for ease of transport and quick setup, it enhances speed, consistency, and productivity in civil and infrastructure projects.


How It’s Made

  1. Chassis Fabrication
    The base frame is constructed from heavy-duty steel beams with axle/wheel mountings or trailer-type skids for mobility.

  2. Aggregate Bins & Feeders
    Multiple bins (typically 2-4) are installed for sand and coarse aggregates with belt or pneumatic feeding systems.

  3. Weighing Systems
    Load cells are installed under cement, water, and aggregate bins for accurate digital weighing and batching.

  4. Mixing Unit
    A twin-shaft or planetary mixer is mounted centrally for fast and homogeneous concrete mixing.

  5. Cement & Water System
    A screw conveyor feeds cement from the silo to the mixer, while a water pump ensures precise dosing.

  6. Control Panel (PLC/SCADA)
    A fully automatic PLC system with touchscreen interface automates the complete batching process.

  7. Power & Safety Systems
    Electrical panels, emergency stops, limit switches, and safety alarms are installed as per standards.

  8. Testing & Calibration
    Final testing includes checking accuracy, mobility, mixing time, and system integration before dispatch.


Where It’s Used

  • Road and highway construction

  • Bridge and flyover projects

  • Remote area construction (mountains, rural zones)

  • Railways and tunnel lining

  • Commercial and residential buildings

  • Canal and irrigation work

  • Airports and industrial estate development

  • Ready Mix Concrete (RMC) businesses

  • Government project sites

  • Precast and infrastructure companies


Key Features

  • Capacity: 15–60 m³/hour

  • Built-in twin shaft or planetary mixer

  • Fully automatic PLC-based control system

  • Aggregates weighing with load cell accuracy

  • Compact modular design with easy relocation

  • Cement and water dosing system with precision

  • Low installation time (2–3 hours)

  • Skid or wheel mounted for mobility

  • Optional cement silo and additive tanks

  • User-friendly control interface and auto recipe setting


Importance

This plant eliminates the need for a large stationary setup, making it ideal for quick and temporary project needs. Its automation reduces human error, increases output accuracy, and ensures uniform concrete quality—crucial for structural integrity and longevity.


Advantages

  • Mobility: Easy to shift from site to site

  • Fast Setup: Ready for operation within hours

  • Time-Saving: Fully automated process reduces delays

  • Accurate Batching: Ensures consistent concrete quality

  • Less Labor: Minimal manual intervention required

  • Cost-Effective: Eliminates transport cost of concrete

  • Adaptability: Suitable for all types of terrain and sites

  • Low Maintenance: Built with durable components

  • Eco-Friendly: Reduces material wastage and emissions

  • Scalable: Models available for different output capacities


Significance

In today’s fast-paced construction environment, a Fully Automatic Mobile Batching Plant plays a vital role in reducing time, cost, and logistic complexities. It supports efficient work even in remote or challenging project locations and ensures reliable supply of concrete for structures needing precision and consistency.


Why Choose Us

  • In-house design and manufacturing with quality control

  • Machines engineered for Indian weather and terrain

  • Customizable capacities from 15 to 60 m³/hour

  • Reliable after-sales service and spares availability

  • ISO-certified manufacturing standards

  • Energy-efficient motors and advanced electronics

  • Proven track record across infrastructure giants

  • Operator training and technical installation support

  • Competitive pricing with long-term performance assurance

  • Modular structure for containerized or on-wheels models


FAQs

  1. How much concrete can it produce per hour?
    Depending on the model, 15 to 60 cubic meters/hour.

  2. Is it truly mobile? Can it be shifted easily?
    Yes, it's mounted on wheels or skid for fast site relocation.

  3. Does it require foundation or civil work?
    No major foundation; just a leveled surface is sufficient.

  4. Can it run on single-phase electricity?
    No, 3-phase power is required for motors and automation.

  5. Is the operation fully automatic?
    Yes, controlled via PLC with programmable batch settings.

  6. Does it include a water tank and pump?
    Yes, integrated water system is part of the plant.

  7. What mixer type is used?
    Generally, twin shaft or planetary mixers for uniformity.

  8. How long does installation take?
    Usually 4–6 hours for complete setup.

  9. What about maintenance and service support?
    Periodic maintenance is low, and service support is provided.

  10. Can it be used for Ready Mix Concrete (RMC)?
    Yes, it's ideal for RMC suppliers with shifting job sites.


Conclusion

A Fully Automatic Mobile Concrete Batching Plant is the perfect solution for construction firms and developers looking for mobility, speed, and control over their concrete production. With its compact design and smart automation, it becomes a game-changer for infrastructure projects demanding fast and high-quality execution.

Gujarat-based manufacturers offer robust machines that are engineered for the real challenges of on-site production, ensuring consistent performance and long-term reliability.


Contact:-+91-9825196407 , +91-9825196407

Gmail:-terraequipment@gmail.com

Website:-https://terraequipment.in/