Compact Stationary Concrete Batching Plant

A CompactStationary Concrete Batching Plant is a fixed yet space-efficient facility designed for the precise production of concrete mixtures. It is engineered to combine aggregates, cement, water, and additives in accurate proportions to produce high-quality concrete. Unlike mobile plants, it is installed permanently at a project site or concrete manufacturing hub. Despite its fixed structure, it requires minimal space, making it ideal for urban or limited-space installations. These plants are equipped with advanced control systems for automation, ensuring consistency, speed, and precision in concrete production.

Top 10 FAQs of Compact Stationary Concrete Batching Plant

  1. What is a compact stationary concrete batching plant?
    It is a concrete mixing plant installed at a fixed location, designed to occupy minimal space while producing concrete efficiently.
  2. How does it differ from a standard stationary plant?
    A compact plant has a smaller footprint and modular design, making it easier to install and manage in constrained areas.
  3. What are the main components of the plant?
    It includes a mixer, aggregate batching system, cement silo, screw conveyor, water and additive dosing system, and control panel.
  4. What type of mixer is used?
    Typically, twin shaft or planetary mixers are used for     high-efficiency and homogeneous mixing.
  5. What is the production capacity range?
    Compact stationary plants generally range from 20 m³/hr to 120 m³/hr, depending on the model.
  6. Is the plant automated?
    Yes, it features semi-automatic or fully automatic control systems using PLC and SCADA.
  7. Can different concrete grades be produced?
    Yes, the system can be programmed to produce various grades like M20, M25, M30, etc.
  8. Is it suitable for continuous production?
    Yes, it is ideal for consistent and uninterrupted concrete production over long periods.
  9. Can it be relocated if needed?
    Though stationary, its modular design allows for disassembly and relocation with moderate effort.
  10. What power source does it use?
    Typically powered by electricity, but diesel generators can be used as backups or in remote areas.

Applications of Compact Stationary Concrete Batching Plant

  1. Infrastructure Projects (bridges, tunnels, overpasses)
  2. Precast Concrete Manufacturing Units
  3. Industrial Construction Projects
  4. Metro Rail and Railway Infrastructure
  5. Road and Highway Construction
  6. Dams and Reservoir Construction
  7. Airport and Seaport Development
  8. Ready Mix Concrete (RMC) Business
  9. Power Plants and Energy Infrastructure

Benefits of Compact Stationary Concrete Batching Plant

  1. Space Efficiency:
    Designed for installation in space-constrained environments.
  2. High Production Accuracy:
    Automated systems ensure precise ingredient mixing and dosing.
  3. Superior Concrete Quality:
    Homogeneous mixing improves strength and durability.
  4. Low Operational Cost:
    Minimal maintenance and optimized layout reduce energy and labor costs.
  5. Flexible Design:
    Modular structure allows customization and ease of expansion.
  6. Environmentally Friendly:
    Enclosed structure reduces dust and noise pollution.
  7. Time Saving:
    Rapid setup and efficient mixing shorten construction timelines.
  8. Consistent Performance:
    Ideal for long-term projects requiring continuous concrete supply.
  9. Easy Maintenance:
    Centralized control system and accessibility make it easy to maintain.
  10. Ideal for RMC Businesses:
    Provides consistent, high-volume output for commercial ready mix concrete supply.

 

Contact us more details:

Call:  +91 98251 96407 +91- 9904976234

Email: terraequipment@gmail.com

Address: Survey No- 231, Dediyasan Village, Opp Lilaba Weigh Bridge , Mehsana -384002 Gujarat.