Introduction — Automatic Concrete Batching Plant

terraequipment’s automatic concrete batching plants deliver precise, repeatable mixes for Indian job sites with minimal operator input. Fully automated PLC/HMI systems manage weigh-dosing, sequencing, moisture compensation, and recipe control to achieve target slump and strength every cycle. Integrated load cells, reliable mixers, and safeguarded conveyors reduce material waste and downtime. With modular stationary, mobile, and compact platforms, plants install fast, scale easily, and relocate when projects move. From infrastructure and highways to precast and commercial projects, terraequipment supports sizing, calibration, commissioning, and responsive after-sales service—so you pour on-time, on-spec, and on-budget.


Working Principle & Process Flow — Automatic Concrete Batching Plant

Aggregates, cement, water, and admixtures are weigh-dosed by load cells and metering devices per selected recipe. A PLC/HMI orchestrates aggregate gates, cement screw, water/admixture pumps, and mixer cycle at controlled speed/time. Inline moisture probes auto-correct effective water–cement ratio, keeping slump consistent. Event logs record batch ID, timestamps, and quantities for QA. Remote diagnostics and alarms guide operators, while interlocks guard mixer, silo, and conveyor safety during each automated cycle.


Applications & Benefits — Automatic Batching Plant

Applications Automatic Plant
  • Ready-mix supply for residential, commercial, and industrial projects (M20–M50).
  • Roads & highways: DLC/PQC with slip-form pavers demanding strict uniformity.
  • Precast yards: sleepers, girders, blocks, pipes, and architectural elements.
  • Metro, bridges, airports where high early-strength and pumpability matter.
  • Remote/temporary sites using compact/mobile plants for quick deployment.
Benefits Automatic Plant
  • Closed-loop automation → consistent slump/strength with lower cement overuse.
  • Fast cycle times & recipe recall → higher hourly throughput and fewer errors.
  • Modular skids and bolt-on silos → rapid installation, relocation, and expansion.
  • Sealed conveyors and dust suppression → cleaner sites and better compliance.

Key Features — Automatic Concrete Batching Plant

  • PLC/HMI with load-cell dosing, recipe library, batch reports, and remote diagnostics.
  • Moisture probes with auto-compensation to hit target slump and curb cement waste.
  • Twin-shaft/planetary mixers with optimized dry–wet cycles for uniform homogeneity.
  • Stationary, mobile, and compact layouts; bolt-on silos, conveyors, and modular cabling.
  • Safety interlocks, guarded drives, and dust control for reliable, low-maintenance operation.

Top Manufacturers & Suppliers in India

While shortlisting automatic batching plant partners, prioritise accuracy, reliability, documentation, and support. terraequipment offers load-cell dosing, twin-shaft/planetary mixers, moisture compensation, PLC/HMI control, and complete batch logs. Modular stationary, mobile, and compact options speed commissioning and relocation. Sealed conveyors and dust control keep sites compliant and tidy. Every supply includes GA drawings, calibration support, batch reports, and SOPs; our team handles sizing, commissioning, operator training, and after-sales service to keep uptime and quality consistently high.


Maintenance & Safety Tips — Batching Plant

Checklist Terraequipment

Monthly / Quarterly

  • Change gearbox oil, grease bearings, inspect mixer liners/paddles and clearances; replace worn parts.
  • Validate moisture probes, flow meters, and load cells with test weights/volumes; update calibration certificates.
  • Check silo safety: pressure relief valves, over-fill alarms, fill line gaskets, and camlocks.

Operating Best Practices

  • Maintain housekeeping: no cement build-up on weigh hoppers/mixer lips; clean after each shift.
  • Never bypass interlocks; use recipe management and ramp sequences—avoid manual overrides.
  • Keep safe access: anti-slip platforms, guard chains at discharge, adequate lighting and signage.

FAQs — Automatic Concrete Batching Plant

Q1 How do I select the right automatic plant capacity?
Size for peak hourly demand, mixer cycle time, and utilisation (typically 70–80%). Consider truck fleet, site access, and future growth—terraequipment can size the model precisely.
Q2 What’s the difference between twin-shaft and planetary mixers?
Twin-shaft delivers fast mixing and handles harsh, low-slump/RCC mixes—ideal for RMC/highways. Planetary excels in uniformity and colour-critical precast with multiple small batches.
Q3 How does automation reduce cement consumption?
Moisture probes auto-adjust water to maintain effective W/C. Accurate weigh-dosing and sequencing prevent over-watering and re-batching, cutting cement overuse and rework.
Q4 What installation time should I expect?
Compact/mobile plants: ~3–5 working days after civil/power readiness. Stationary plants: ~7–15 days depending on silos, conveyors, and integration scope.
Q5 Which documents are provided for QA and audits?
GA drawings, electrical SLD, calibration certificates, batch reports, SOPs, and interlock checklists—supporting traceability and compliance.

Get in Touch

Terra Euipment • We’re here to help

Company

Terra Euipment

Phone

+91 98251 96407

WhatsApp

Chat on +91 98251 96407

Email

terraequipment@gmail.com

Address

Survey No- 231, Dediyasan Village, Opp Lilaba Weigh Bridge, Mehsana -384002, Gujarat

Website

terraequipment.in

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